Optimum efficiency [Whitepaper Extract]

From manufacturing to mining and construction, businesses operating in energy intensive industries know the impact rising energy prices will have on their operation. Environmental sustainability is also now extremely important to many businesses that have implemented corporate sustainability plans to systematically reduce the impact they have on the environment through, for example reducing carbon emissions by optimising the efficiency of their processes and the technologies they use. 

Compressed air is one source of energy that is critical to many areas of industry. That’s why it is often considered the fourth utility after gas, electricity and water. It is also one of the most expensive utilities to a business. The typical energy costs of running a compressed air system alone can account for over three quarters of its lifetime costs^[1]. In addition, depending on utilisation, electrical power can account for up to 90 percent of the total costs of compressed air production. However the average compressed air system can often be hiding an energy savings potential of 30 percent or more. And, many improvements can be implemented and the results realised in a very short period of time. 

Whether you are simply looking to reduce your energy costs, or you are reviewing the efficiency of your processes and the technologies you use as part of wider environmental sustainability goals - addressing the energy efficiency of your compressed air system(s) is therefore essential.

1. Usage - Determine how and where compressed air is currently used
   
   Potential savings can initially be identified by simply observing and listing what the compressed air is actually being used for. Are there any inappropriate uses of the compressed air? Using a nozzle or gun for blowing or cleaning a workshop would be an illustration of an inefficient and inappropriate use of compressed air. Is the compressed air supply therefore being used for tasks which could be performed more cost effectively without compressed air?
   A more in depth look into the compressed air usage would also identify opportunities for cost savings. This may include reviewing the existing and future demand for compressed air. As an example, any changes to shift patterns and production patterns will impact the actual demand for compressed air. By measuring the systems load profile it will be possible to identify how and where compressed air system performance and efficiencies can be made. 
   
   
2. Distribution - Identify, measure and repair compressed air leaks
   
   From a high tech compressed air system with the most advanced piping right through to an ageing compressed air system - leaks will occur! Leaks are expensive with 25 percent on average of the compressed air produced by a typical compressed air system being lost to leaks. As an example, based on a compressor running 24/7 and an electricity cost of 15 cents/kW/hr, just one 2 mm hole could cost….download the whitepaper to continue reading…

Let our compressed experts show you the full picture when it comes to your compressed air station in order to create the optimum solution for outstanding compressed air supply efficiency. Find out more here - or if you’re ready to start your journey to optimised compressed air efficiency then simply phone 0800 447 820 or fill in the form below and we will get back to you.