Even new, well-maintained compressed air networks can experience compressed air losses of around 15-20% – with older networks, this can quickly rise to 30-40%. Consequently, leak protection measures save considerable amounts of energy and money, whilst preserving compressed air generation and providing preventative maintenance.
Leaks may be found in any part of a compressed air network. However, those occurring at the beginning of the network tend to make up the majority of cases. For example, leaking plug-in couplings, hoses and valves, or defective tools, all cause significant air losses. Simple replacement of faulty components can result in considerable energy savings.
But ageing pipework can also lead to problems – leaks occurring here often go unnoticed and needlessly increase compressed air consumption and therefore energy costs. Professional leak detection is the solution here, as it identifies and locates leaks.
Leakage costs within one year. Basis for calculation: 365 days x 24 h/day = 8760 h/year, 0.15 NZD/kWh, Specific package input power of compressors 6.0 kW/m3/min
KAESER service technicians use state-of-the-art ultrasonic measurement technology.
KAESER's compressed air leak management offers several advantages: Leak detection can be carried out at any time without the need for production downtime. These measures not only ensure significantly increased compressed air station reliability, but also result in a noticeable reduction in compressed air consumption and, therefore, energy costs. Furthermore, your compressed air station is subject to less burden, leading to longer maintenance intervals and extended service life.
For sustainable energy savings, we offer leakage maintenance contracts. This means that we conduct comprehensive leak detection at regular intervals. You don't have to do anything other than save energy and money.